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Pump Type Molten Metal Discharging Equipment (KAMAGAWA 2.0)

Pump Type Molten Metal Discharging Equipment (KAMAGAWA 2.0)

This device safely discharges molten metal from aluminum melting furnaces, etc. using an impeller. The maximum usable depth of aluminum is aroundhead is 500 mm. Combined with our original product “Almap,” it can automate a series of operations from discharge to distribution of molten metal.

アルミ溶湯出湯装置「かもがわ」を開発

Features

High Safety

Molten metal is discharged at the touch of a button, without the use of a tap, allowing the operator to safely perform the metal discharging operation.

Low Cost

Compared to general tap molten metal dispensing, the cost of tap cones is unnecessary. Also, compared to other electromagnetic pumps and vacuum molten metal dispensers, there are fewer consumables and installation costs for replacement, greatly reducing running costs.

Tapped hot water supplyKAMAGAWA 2.0General pumpVacuum suction hot water supply
Initial CostPump unit cost
Open well modification cost
Running costConsumables cost
(Tap cone)

(Shaft, impeller, sleeve)

(Riser pipe and others)

(Pipes, packing, ladle)
Maintenance cost
(Replacement of tap bricks, consecutive holidays work required)

(Replacement of consumable parts)

(Maintenance of pumps and pipes)

(Pipe maintenance)

Automation and Quality Improvement

When combined with our original continuous launder type molten metal distribution system “Almap,” a series of operations from pouring to distribution can be automated. This eliminates the need for the conventional ladle distribution operation and improves molten metal quality by eliminating air entrapment in the molten metal due to receiving and supplying (turbulence) molten metal. In addition, the system has various advantages such as eliminating the time required for waiting for the ladle to be dispensed, enabling continuous operation, and ensuring that the level of molten metal in the holding furnace is constant, so that casting can always be done under the same conditions.