After-sales Service

Maintenance

As thermal professionals, we solve our customers’ problems by utilizing our accumulated know-how and new technologies developed by our company.

CASE01

Fuel Economy Improvement

Do you have any of these problems?

Deterioration of fuel consumption

I have been using the equipment for many years, but recently my fuel consumption is getting worse. We have been doing a lot of research, but can’t figure out the cause…

Increase of reheat treated products

We have been using a heat treatment furnace, but recently the number of defective products has been increasing. We have not changed the settings, so why is this?

Possible Causes
  • Poor combustion conditions due to factors such as air ratio
  • Control system or field devices are not working properly
  • Uneven temperature distribution due to distortion of hardware or defective circulation fan Solution
Solution
We will identify the cause of the problem and solve the issue by checking the combustion condition and operating status of the equipment, analyzing the temperature distribution in the furnace, etc.
CASE02

Decarbonization

Do you have any of these problems?

What should we do?

I’ve been instructed to reduce CO2 emissions, but I don’t know what exactly to do…      

We want to start little by little

Can’t we reduce CO2 emissions with a little ingenuity and modification, rather than a large investment…

Solution

We offer not only large-scale modifications such as equipment replacement and fuel conversion, but also CO2 reduction methods that can be easily introduced into existing furnaces. We will make the best use of our know-how as an industrial furnace manufacturer to make the most suitable proposal to our customers.

CASE03

Factory Rationalization

Do you have any of these problems?

We want to optimize your facilities.

I want to change the logistics of materials and products around facilities to save space and labor.

We want to optimize our operations.

We cannot cope with changes in production volume due to product variety changes, and our facilities have excess capacity. We want to improve it to match the current situation.

Solution
We propose to optimize equipment and operations by reviewing equipment settings and replacing equipment.
In some cases, we can handle the problem by simply changing the system (software) without stopping the operation.
CASE04

Safety and Quality Improvement

Do you have any of these problems?

We want to improve safety.

I want to improve the safety of my existing equipment, but I don’t know where to start…

We want to improve product quality.

I want to improve the quality of my products with my existing facilities…

Solution

By automating a part of the work, it is possible to ensure worker safety and improve product quality. We propose the automation of work by introducing auxiliary equipment developed in-house.

CASE05

Preventive Maintenance

Do you have any of the following problems?

Do not want to stop operation due to sudden trouble

I want to avoid shutdowns due to equipment breakdowns or other sudden problems.
We wish we knew how long it would take for equipment to break down, and which equipment breakage would lead to equipment stoppage…

Solution

We propose the introduction of a system to visualize/notify the life of equipment. In addition, by purchasing spare parts, you can replace them before they break down, thereby stabilizing operations.

<Example of actual visualization items>
  • Announcement of seal material replacement
  • UV / solenoid valve / relay / magnet / SD card life notification
  • Lubrication notice
  • Transfer equipment maintenance
  • Time of the year announcement
  • Loss of fire pre-alarm/accumulation of loss of fire/burner non-ignition prediction
  • Prediction of transfer cycle abnormalities
  • Prediction of pump and other rotating parts failure
  • Notification of when to replace fan belts, etc.
  • Blower overload detection
  • Blower filter clogging detection
  • Disturbance of air ratio
  • Refractory material renewal timing

etc.

Consultation & Inquiry

If you have any questions or concerns, please feel free to contact us.