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Aluminum Chip Melting Furnace (Briquette Melting System)

This is furnace designeda facility for immersing and melting briquetted aluminum chips by creating a special vortex in molten metal through a molten metal circulation system, which that is an evolution of the molten metal circulation and molten metal vortex formation technologies we have developedcultivated over many years. By briquetting the chips, dust emissions are suppressed and the plant environment is improved. In addition, the unique structure allows melting without pretreatment line equipment, resulting in significant energy savings.

Features

Energy-saving and space-saving

The structure of the melting chamber allows melting while burning off moistures and oils in the briquette and after-burning of the  fumes created from the above burn off, eliminating the need for pre-treatment facilities that were previously required while achieving a 75% improvement in fuel consumption rate and a 60% space reduction compared to conventional recycling lines.

High Yield

The immersion melting (vortex melting) method achieves a high yield of 98% or more.

Environmental Measures

By briquetting chips, dust dispersal during transportation and conveyance can be reduced, improving the plant environment and safety during operation.

Energy saving and space saving effect

Extensive Achievements

In 1987, we developed the “Chip melter” (the predecessor of this system), which melts aluminum chips by immersion melting in a vortex chamber, making it possible for the first time in the world to process chips in-house. Since then, we have accumulated a wealth of experience and know-how in the chip recycling field over several decades.

「優秀省エネルギー機器」受賞時の賞状(キャプションつき)
Certificate of Award for “Outstanding Energy-Saving Equipment

Variations

Can be introduced into an existing tower melting furnaces

In addition to the introduction of a dedicated melting furnace, it is also possible to remodel the holding room of an existing tower-type melting and holding furnace (combination type). We will tailor our design to our customer’s needs.

Briquette melting furnace (dedicated furnace)