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Structural Galvanizing/Plating Line

For zinc plating (dip plating) of structures, we can provide not only a plating furnace (maximum effective length: 17 m, effective depth: 3.6 m) but also a line that includes the plating pre-process, and can handle a wide range of structures from small to large.

Possible to handle the entire line

We can handle the entire line, including degreasing and pickling facilities necessary before galvanizing/plating.

鉄釜式メッキ炉の特徴
耐久性
フラットフレームバーナ加熱方式:火炎を柔らかく広い面積に当てて鉄釜を加熱する
軸流加熱方式:直接火炎を当てず、熱風を循環させることで鉄釜を加熱する
という2種類の加熱方式により鉄釜の局所加熱による劣化を防ぐことができます。

2 types of plating furnace

Iron Pot Type Galvanizing Furnace

We have a total of approximately 200 installations ranging from small plating furnaces to large ones with effective lengths of up to 17 m.
Two types of heating systems are available to prevent the life span reduction caused by local heating of the iron kettles.

Axial-flow heating system, for small and medium-sized furnaces.
鉄釜式メッキ炉の特徴
耐久性
フラットフレームバーナ加熱方式:火炎を柔らかく広い面積に当てて鉄釜を加熱する
軸流加熱方式:直接火炎を当てず、熱風を循環させることで鉄釜を加熱する
という2種類の加熱方式により鉄釜の局所加熱による劣化を防ぐことができます。
Flat flame burner heating system, for large furnaces.
Flame spreads radially along the wall of the burner surface.
鉄釜式メッキ炉の特徴
省エネ
メッキ槽の燃焼排気ガスエネルギーを利用して、フラックス槽の加熱を補助し省エネを図っています。
The exhaust heat from the galvanizing/plating tank is used to heat the flux tank, reducing fuel consumption and CO2 emissions. 

Ceramic bath type zinc plating furnace (CERARO)

This is a ceramic bath type plating furnace in which uses a special castable for zinc resistance installed in the equipment and the heat source ( self-exhaust heat recovery type single-ended radiant burner + ceramic immersion tube) is directly immersed in the molten zinc. Since no iron pot is used, there is Zero risk of molten metal leakage due to erosion, and the furnace can be used semi-permanently. In addition, it eliminates the need for production stoppages and production adjustments during kettle changeover periods, thereby improving productivity and running costs.

The heat source (heater, immersion tube burner) is directly immersed in the castable constructed tank and heated.